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Crushing Plant Flowsheet &DesignLayoutMost crushing plants are now designed on the lines shown in Fig. 1, which is a diagrammatic view of a twostage arrangement. The ore from the mine is dumped in the coarse ore bin, from which an automatic feeder delivers it over a grizzly to the primary breaker, the latter being of the jaw type in the case of a small plant and of the gyratory type in the case of a large one. The reduction ratiothat is, the ratio between the inch size of the largest lump entering the machine and that of the largest piece leaving itis usually between 4 and 6 to 1 for either machine. The undersize of the grizzly joins the product of the primary breaker and is transported by a belt conveyor to an intermediate bin, from which an automatic feeder delivers it to an elevating belt conveyor discharging on to a vibrating screen. The screen bypasses any material fine enough to enter the grinding section and delivers the oversize to a cone crusher, the discharge of which joins the undersize of the screen

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To reduce runofmine to mill feed requires reduction in a series of stages. The physical size and power requirements of a crusher capable of reducing hard rock vary depending on the application. Extended experience in most crushing plants show that a minus 19MM (¾) rod mill feed can be and is being produced in three stages of crushing. In the majority of cases, the last crushing stage is closed circuited using anywhere from 10MM (3/8) square to 14MM (9/16) slotted openings on the sizing deck. In some copper concentrators, the mill feed is all passing 13MM(½), using three stages of crushing and 14MM (9/16) square openings on the closed circuit screens. It was felt by some that crushing to this fine size is only possible if the ore is friable and is relatively soft in comparison to the harder ores. Our results show that some of the copper ores are as hard as taconite and are crushed to ball mill feed all passing 13MM (½). Even when a crusher has the capability of achieving a hi

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Reference is now drawn to the importance of screening in the success of the crushing circuit. It is not just the crushing of the ore but the extraction of the mill feed size that makes the circuit complete. A sufficient quantity of vibrating screens and full utilization of the total area they provide is an important factor in economically producing the mill feed size and tonnage established for the plant. As a review of the screening phase in a plant, it should be asked if production is being sacrificed for screen surface life. Are the screens acting as chutes rather than mechanical separators? Optimum performance of a vibrating screen is dependent upon selection of the proper screening surface. Proper screening surface might be interpreted differently by the screen manufactured, the surface supplier, and/or the operatorhowever, if approached from a practical standpoint there is one significant controlling factor to guide us in the selection of all screening surfaces. That is pe

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Comprehensive Industry Document Stone Crushersover 12,000 stone crusher units in India. The number is expected to grow further keeping in view the future plans for development of infrastructure of roads, canals and buildings that are required for overall development of the country. In India, the Stone Crushing Industry sector is estimated to have an annual

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